Equipment overview:
The high-speed 1+1 mask machine 130-150pcs/min production line has been on the market on a large scale since mid-June. At present, thousands of units have been put on the market. Generally speaking, the high-speed 1+1 7-servo model is compared with the previous pneumatic models and 1+2 models Both efficiency and failure rate have been greatly improved. But the stability is still not enough. At present, the market technology is iteratively updated quickly. After continuous improvement, our company has launched a new 11-servo 3-step high-speed 1+1 mask machine production line. This model features stable structure, low failure rate, and simple maintenance. All actions are controlled by servos. It is really a weapon for achieving stable production of masks. It is one of the most stable models on the market with the highest return rate. The return rate is currently 100%.
The total line type nine-servo six-step high-speed one-to-one production line is upgraded from the high-speed 9-servo 6-step one-to-one mask machine production line. On the basis of retaining the original mechanical structure, all servo motors are stepped The motor and various electronic control parts adopt bus control mode, which in simple terms is to optimize the communication control and improve the response speed of all electronic controls. The welding efficiency of the earphone part of the mask machine is further improved and optimized.
How the equipment works
This machine is mainly used for the automatic forming of flat masks: the whole roll of fabric is driven by the roller after unwinding, the fabric is automatically folded and hemmed; the nose bridge is unrolled in the whole roll, and cut to length and then imported into the hemmed fabric, both sides The mask is welded to the seal by ultrasonic, and then sealed by ultrasonic side, and cut into shape by a cutter; the mask is conveyed to two mask earband welding stations through the assembly line, and the mask is finally formed by ultrasonic welding; when the mask is made, pass The pipeline is transported to the flat belt line for collection.
Main configuration list
Name |
model |
Quantity (set) |
Remarks |
PLC+touch screen |
1 |
1 |
Xinjie |
servo motor |
400W |
6 |
Xinjie |
servo motor |
750W |
3 |
Xinjie |
Stepper motor |
80W |
5 |
Resay |
cylinder |
8 |
Yadeck |
Equipment installation and configuration requirements
(1) Equipment size: 3500mm(L)×2500mm(W)×1900mm(H);
(2) Appearance color: according to the factory standard if there is no special description;
(3) Equipment weight: 1000kg, ground load ≤500KG/m2;
(4) Working power supply: 220V, 50HZ, rated power is about 10KW;
(5) Compressed air: 0.5~0.7 MPa, use flow is about 300L/min;
(6) Operating environment: temperature 10~35℃, humidity 5-35%HR, no flammable and corrosive gas,
No dust (cleanliness is not less than 100,000).
(7) Operator: 1 person
Equipment size
Product picture |
product name |
material |
Size (length*width*height) |
Wooden box size (length * width * height) |
Filming machine |
Aluminum, carbon steel |
2200*950*1900mm |
Whole package:2300*1120*1360mm |
|
Earband machine |
Aluminum, carbon steel |
1450*1000*1700mm |
Demolition by air:1500*1120*1550mm Whole package:1500*1120*1800mm |
|
|
conveyor |
Aluminum, carbon steel |
1500*500*700mm |
Whole package:1580*600*800mm (It can be detached and placed in the wooden box of the filming machine) |